Features

New JOB Model with Self-owned Welding Techniques
Double Pulse? Double Direct Current (DC)? Pulse+DC? All can be chosen!



1. Tranquil Fusion (Low Spatter Welding) 


Using the patented monitoring and control technology in droplet formation, with the highly sensitive Tranquil Fusion module and the energy-releasing technology in the power source, MEGMEET achieved precise control of the droplet formation and transfer. At the transfer moment of each droplet, the welding current is controlled to be an extremely low level. As a result, the droplet moves into the melton pool peacefully without spatter from the explosion. The waveform also lowered the heat input substantially.




Features in Welding Process:

• Soft welding arc with tranquil welding pool and superbly low spatter.

• The welding energy is subject to adjustment. Heat input can be effectively reduced

• Remarkable welding junction with lowered defects of blowhole and undercut. Suitable for high-quality root welding at all welding positions.

• The welding speed is significantly increased


Application:

• Widely used in carbon steel, stainless steel, galvanized sheet, dissimilar metal, and other thin, ultra-thin plate welding; Especially suitable for bottom welding and all position welding
  

  
  

2. Thunder Fusion (Short Arc Pulse Welding)


Shot-circuit transfer was added into the waveform of the standard pulse process. It is a superb combination of synergic and pulse welding processes together with their advantages, and achieving better results with short welding arc.




Features in Welding Process:

• Welding with lowered voltage to achieve spatter-free and beautiful results with the pulse process

• Short in transfer arc, higher in transfer frequency, stronger in anti-interference capability

• More friendly to robotic welding with high arc stiffness and sharp arc direction
  

• Heat input lowered to avoid defects like under-cut
  

• Deposition rate increased
  

• Welding spatter is eliminated. The welding process becomes well-controlled
  




Application:

• Widely used in carbon steel, stainless steel, galvanized sheet, high strength steel, and other materials pulse welding
  

3. DP Fusion (Vertical Up Welding)


Using short-circuit and pulse welding waveform together but at high-frequency and stable alternate switching. Welding arc periodically heats and cools the base material, and effectively reduces heat-input. It is a welding method that combines shortcircuit and pulse transfer, which requires precise control of the welding power source and waveform



Features in Welding Process:

• Highly applicable for vertical-up welding without weaving

• Highly suitable for full-position welding of plates over 2.5 mm, especially with robotics and welding automation

• More precise control of heat-input and welding formation. The internal expert menu is highly open for configuration and enables precise control of the parameters such as the alternating frequency, duty cycle, peak value, and base value
  

• Obvious changes in energy. Fast in welding cycle. Achieving clear fish-scale results even in carbon steel and stainless steel
  


Application:

• Widely used in carbon steel, stainless steel, galvanized sheet, aluminum and its alloys and other thin, ultra-thin plate welding, especially suitable for vertical upward welding
  

4. Leaping Fusion (High-speed Intermittent Welding) 


Perfectly integrating the welding process, arc physics, power source technology of high dynamic response, and motor control technology. Each time a macroscopic molten pool is formed during the welding process, the welding wire is drawn back at high frequency while the current is sharply reduced to complete a spot welding quickly. The cycle repeats itself, which is more efficient than the traditional spot-welding




Process characteristics:

• The welding arc starts quickly, and ends sharply. The molten-pool can be formed fast, with extremely low heat input and deformation

• 2-3 times faster than traditional spot welding, while achieving a clear fish-scale welding appearance

• High tolerance over in-consistent cutting results. Very suitable for welding gaps and at all positions
  

• Suitable for the bicycle industry where fish-scale results are requested for carbon steel


Application:

• Widely used in carbon steel, stainless steel, galvanized sheet, aluminum and its alloys, and other thin, ultra-thin plate welding

5. Consistent Fusion


When the base material is uneven and the stick-out length changes, the power source automatically adjusts instantly the wire-feeding speed and prevents the melting depth from being affected by the changing stick-out length. Welding quality is therefore improved



Process characteristics：

• The welding arc has high dynamic characteristics and stability, stable penetration, and high-quality
  

• Suitable for automated welding by robots and special machines
  

 

Application:

• Widely used in robots, special aircraft, and other automatic welding



6. USB Port


It benefits welders by ensuring fast access to the latest or any tailor-made welding process by MEGMEET. The welding process could be shared and downloaded online into a USB and used through the port for upgrading